Project Details

Damasco Energy designed and implemented an 800kW hybrid solar system with battery backup for ChenOne Textiles, one of Pakistan's leading textile manufacturers. The client faced significant challenges with grid reliability, which was affecting production schedules and increasing operational costs due to diesel generator usage.

Our solution included:

• 800kW rooftop solar array - Utilizing high-efficiency panels to maximize energy production in limited roof space
• 500kWh battery storage system - Providing critical backup power during outages
• Smart energy management system - Optimizing power flow between solar, batteries, and grid
• Seamless integration with existing generators - Creating a comprehensive power solution

Technical Implementation

The system was designed to prioritize solar power during daylight hours, store excess energy in batteries, and only draw from the grid when necessary. During power outages, the battery system provides immediate backup power for critical production lines, with generators only activating for extended outages.

Key technical features include:

• Bifacial solar panels to capture reflected light from the factory's white roof
• Advanced lithium-ion battery system with thermal management
• Redundant inverter configuration for maximum reliability
• Remote monitoring and predictive maintenance capabilities
• Scalable design allowing for future expansion

Business Impact

The hybrid solar system has transformed ChenOne's energy profile and business operations:

• Reduced energy costs by 65% compared to previous grid and generator usage
• Eliminated production disruptions from short power outages
• Decreased diesel consumption by 80%, reducing both costs and emissions
• Improved product quality through consistent power supply to sensitive equipment
• Enhanced sustainability credentials for international buyers

With a payback period of just 3.2 years, this project demonstrates how hybrid solar solutions can deliver both immediate operational benefits and long-term financial returns for Pakistan's industrial sector.